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Tension springs – Custom manufacturing, technical development, and precision processing

MIBO Springs is a leading specialist in the custom production of tension springs made from high-quality round wire. Tension springs are designed to absorb and store energy by creating resistance to a pulling force, returning to their original state once the load is released. We provide comprehensive supplies for the engineering, automotive, and electrical industries. Our direct production capacity covers wire diameters from 0,5 mm to 3,15 mm. Thanks to a proven network of cooperation partners, we supply springs in an extended range from 0,25 mm up to 10,0 mm, covering nearly all industrial applications requiring maximum reliability under tension.

Loop types according to DIN 2097

The end geometry of a tension spring is crucial for its proper attachment within a mechanism. We manufacture springs with various loop types in accordance with the DIN 2097 technical standard. The choice of loop type affects not only the ease of assembly but also the fatigue strength of the spring at the bend point.

1/2 GERMAN LOOP (LH = 0.55 Di to 0.8 Di)

GERMAN LOOP (LH=0,8Di do 1,1Di)

DOUBLE GERMAN LOOP (LH=0,8Di do 1,1Di)

SIDE-OFFSET GERMAN LOOP

(LH=0,8Di do 1,1Di)

SIDE-OFFSET DOUBLE GERMAN LOOP (LH≈Di)

HOOK (LH-as per request)

SIDE-OFFSET HOOK (LH-as per request)

ENGLISH LOOP (LH≈1,1Di)

SCREW-IN HOOK (LH≈Di)

Premium materials and certified standards

To ensure high elasticity and resistance to force loss, we use certified materials according to European standards. In addition to standard spring steel (EN 10270-1) and stainless steel (1.4310), we also offer special materials for extreme conditions upon request.

Material EN Standard DIN Standard Max. Temperature Rm (Tensile Strength) Technical Properties
SH / DH (1.1200) 10270-1 17223-1 80 °C 1200 - 2000+ MPa High dynamic load capacity, patented wire
STAINLESS (1.4310) 10270-3 17224 250 °C 1250 - 2000 MPa High resistance to corrosion and aggressive environments
VDC 10270-2 17223-2 120 °C 1300 - 2100 MPa Oil-tempered wire, high fatigue strength
VDSiCr 10270-2 17223-2 250 °C 1600 - 2300 MPa Alloy steel for extreme dynamic stress
X7CrNiAl17-7 (1.4568) 10270-3 (1.4568) 17224 350 °C 1400 - 1900 MPa High-strength stainless steel resistant to high temperatures

Loop position (orientation)

For tension springs with loops, it is important to define their mutual angular position to prevent unwanted torsion during assembly. The position is defined in degrees in a clockwise direction.

Position 0°

Position 90°

Position 180°

Position 270°

Direction of coiling

Similar to compression springs, we distinguish the coiling direction for tension springs as well. We standardly manufacture right-hand springs (RH), but according to specifications, we can also produce left-hand variants (LH). The coiling direction is particularly important in assemblies where springs are nested within each other or in mechanisms involving simultaneous rotational movement.

right-hand winding (RH)

left-hand winding (LH)

DIMENSIONS OF TENSION SPRINGS

  • For the correct design of a tension spring, the key parameters are the free length L0, outside diameter De, wire diameter d, and the total number of coils n.

  • Our technical specialists can manufacture springs exactly according to your drawing documentation, taking into account the required force values in the extended state Fn.

De - outside diameter

Di - inside diameter

d - wire diameter

Lh - internal loop height

Lk - body length

L0 - free length

Ln - max. extended length

F0 - initial tension

sn - max. stroke (extension)

Fn - max. force at Ln

Heat treatment

The manufacturing process of every tension spring concludes with controlled heat treatment. This process removes internal stresses generated during cold forming of the wire. The result is dimensional stability, consistent loop geometry, and the maintenance of a constant tensile force throughout the component's entire service life.

Surface treatment

The surface treatment of tension springs primarily serves to increase their resistance to corrosion and aggressive environmental influences. A high-quality finish protects critical areas, especially in the loop bends. Depending on customer requirements, we provide:

No treatment

Galvanized wire

Stainless steel

Blue zinc

ral

Blackening

CONTACT

IČO: 52995003

DIČ: 1079411707

IČ DPH: SK1079411707

Do you need a tailor-made quotation? Send us your inquiry and we will get back to you shortly.

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